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- CROSS-AUS Newsletter 1 (1)
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CROSS regions
Painted faying surfaces leads to connections with insufficient load capacity
Painted, rather than the required unpainted connection faying surfaces, were identified by the Resident Engineer of a reporter's firm during the erection of a primary frame for a large project. The painted surfaces resulted in the connections not having sufficient load carrying capacity and necessitated remedial works.
20 November 2023
CROSS Safety Report
Report ID: 896
Region: CROSS-UK
Overloading a portal frame with suspended services
A reporter designing a single storey portal frame used a standard roof service loading of 0.25kN/m2. After the project was completed, a tenant for the unit took over fit out and added a considerable amount of sprinkler pipework into the roof. This created local overloading.
21 August 2023
CROSS Safety Report
Report ID: 1195
Region: CROSS-UK
Concerns over corrosion of dissimilar metals in fixing cavity wall tie systems
A reporter is concerned about corrosion that may occur between dissimilar metals that can be used in cavity wall tie systems. The reporter has noted that stainless steel and carbon steel may be fixed together in wall cavities, which are damp environments, and that corrosion of dissimilar metals in contact may occur.
24 May 2023
CROSS Safety Report
Report ID: 1186
Region: CROSS-UK
Incorrectly installed tension control bolts could have led to serious consequences
A reporter finds incorrectly installed system HRC preload bolt assemblies, better known as tension control bolts, during a site inspection of a new highway bridge over a railway. The incorrectly fitted bolts could have had major structural implications, and led to other safety risks, if the installation error had not been spotted.
24 May 2023
CROSS Safety Report
Report ID: 1196
Region: CROSS-UK
Incorrect fabrication of balustrade connection
A reporter describes how threaded bars were incorrectly used for a balustrade fixing instead of bolts which led to failure of the connection.
6 April 2023
CROSS Safety Report
Report ID: 851
Region: CROSS-UK
Wrong length blind bolts lead to unsafe bridge structure
Bridge strengthening being carried out using blind bolts left a structure in an unsafe condition with traffic loading on it.
20 February 2023
CROSS Safety Report
Report ID: 1185
Region: CROSS-UK
Cantilever bridge parapet falsework failure
A reporter has experienced the failure of cantilever parapet falsework twice, for different reasons, using two different products during bridge construction.
20 February 2023
CROSS Safety Report
Report ID: 1159
Region: CROSS-UK
Concerns over execution class categorisation of steel pedestrian bridge
A reporter is concerned in respect of the steelwork execution class, and quality management arrangements, applied to the construction of a public access pedestrian bridge.
21 November 2022
CROSS Safety Report
Report ID: 1149
Region: CROSS-UK
Critical welding of structural steelwork missed
The designer of a steelwork roof frame found a critical fabrication error when inspecting steelwork on site before it was erected.
21 November 2022
CROSS Safety Report
Report ID: 1126
Region: CROSS-UK
Excessive deflection of spliced steel beam
A long-span primary steel beam deflects excessively at its splice during concreting of the floor slab.
30 August 2022
CROSS Safety Report
Report ID: 1111
Region: CROSS-UK
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