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Painted faying surfaces leads to connections with insufficient load capacity
Painted, rather than the required unpainted connection faying surfaces, were identified by the Resident Engineer of a reporter's firm during the erection of a primary frame for a large project. The painted surfaces resulted in the connections not having sufficient load carrying capacity and necessitated remedial works.
20 November 2023
CROSS Safety Report
Report ID: 896
Region: CROSS-UK
Overall stability of building proposed to be provided by metal framing and plasterboard
Metal framing and plasterboard was used to provide lateral stability to a building. The form of construction was later deemed to be unsuitable and extensive remedial works had to be carried out.
24 May 2023
CROSS Safety Report
Report ID: 468
Region: CROSS-UK
Collapse of unusual hybrid concrete and steel strand truss on school roof
This report concerns the collapse of a school hall roof which resulted from the failure of one of a number of unusual hybrid concrete and steel strand trusses. The trusses consist of a precast reinforced concrete top chord and verticals with a bottom chord of tensioned steel strands. The failure of the truss resulted in the collapse of the supported flat roof local to the failed truss, and da...
25 May 2023
CROSS Safety Report
Report ID: 1227
Region: CROSS-UK
Poor quality design leads to failure for a small design and build contract
An example of a small design and build contract where poor design and management led to an inadequate structure being built.
6 June 2022
CROSS Safety Report
Report ID: 1088
Region: CROSS-UK
Inadequate design submissions for alterations to an existing building
An upper storey extension was designed without considering the effect on the structure below.
10 March 2022
CROSS Safety Report
Report ID: 1085
Region: CROSS-UK
Overloading of existing steelwork frame
Inadequate structural investigations and design of alteration works leads to damage to multi-storey flats.
10 March 2022
CROSS Safety Report
Report ID: 1033
Region: CROSS-UK
Metal cladding panels fail and fall to ground
During high winds, a number of metal cladding panels failed and fell to the ground from a tall commercial building in a major UK city.
26 August 2022
CROSS Safety Report
Report ID: 1134
Region: CROSS-UK
Overloading a portal frame with suspended services
A reporter designing a single storey portal frame used a standard roof service loading of 0.25kN/m2. After the project was completed, a tenant for the unit took over fit out and added a considerable amount of sprinkler pipework into the roof. This created local overloading.
21 August 2023
CROSS Safety Report
Report ID: 1195
Region: CROSS-UK
Incorrectly installed tension control bolts could have led to serious consequences
A reporter finds incorrectly installed system HRC preload bolt assemblies, better known as tension control bolts, during a site inspection of a new highway bridge over a railway. The incorrectly fitted bolts could have had major structural implications, and led to other safety risks, if the installation error had not been spotted.
24 May 2023
CROSS Safety Report
Report ID: 1196
Region: CROSS-UK
Concerns over corrosion of dissimilar metals in fixing cavity wall tie systems
A reporter is concerned about corrosion that may occur between dissimilar metals that can be used in cavity wall tie systems. The reporter has noted that stainless steel and carbon steel may be fixed together in wall cavities, which are damp environments, and that corrosion of dissimilar metals in contact may occur.
24 May 2023
CROSS Safety Report
Report ID: 1186
Region: CROSS-UK
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