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CROSS regions
Painted faying surfaces leads to connections with insufficient load capacity
Painted, rather than the required unpainted connection faying surfaces, were identified by the Resident Engineer of a reporter's firm during the erection of a primary frame for a large project. The painted surfaces resulted in the connections not having sufficient load carrying capacity and necessitated remedial works.
20 November 2023
CROSS Safety Report
Report ID: 896
Region: CROSS-UK
Dangerous modification to a column
A reporter was requested to visit a warehouse to inspect work carried out to a main support column that had been modified by a builder.
1 July 2010
CROSS Safety Report
Report ID: 169
Region: CROSS-UK
Incorrectly installed tension control bolts could have led to serious consequences
A reporter finds incorrectly installed system HRC preload bolt assemblies, better known as tension control bolts, during a site inspection of a new highway bridge over a railway. The incorrectly fitted bolts could have had major structural implications, and led to other safety risks, if the installation error had not been spotted.
24 May 2023
CROSS Safety Report
Report ID: 1196
Region: CROSS-UK
Failure of blind bolts
There was a partial collapse of a steel frame building due to the failure of some blind bolts during the construction period. Loads at the time were well below anticipated failure levels.
1 April 2007
CROSS Safety Report
Report ID: 71
Region: CROSS-UK
Fabrication issues with imported steelwork truss in Australia
A reporter raises concerns after a steel truss had significant defects and deflected after erection requiring rectification.
1 July 2014
CROSS Safety Report
Report ID: 390
Region: CROSS-UK
Lack of experience on steel column erection
A reporter highlights how works progressed on site without a detailed method statement being provided by the contractor even though it had been requested.
1 April 2013
CROSS Safety Report
Report ID: 324
Region: CROSS-UK
Late detection of flange/web splitting on steel beam
A reporter noticed a crack at the interface between the flange and web for a chord member in a steel truss while it was being loaded on to a delivery truck.
1 October 2019
CROSS Safety Report
Report ID: 680
Region: CROSS-UK
Contractor installs incorrect steel grade
A reporter came across an issue where the fabricator had used cold formed S235 commodity steel SHS rather than the specified hot formed S275 structural steel SHS.
1 April 2018
CROSS Safety Report
Report ID: 634
Region: CROSS-UK
Inadequate bolted connections supporting stairs
Concerns are raised over the safe design and installation of rolled steel angles (RSA) used to support heavy precast stair and landing units.
1 April 2017
CROSS Safety Report
Report ID: 615
Region: CROSS-UK
Dangerous balcony construction
During an investigation of a balcony construction, a reporter discovered serious inadequacies related to a total lack of coordination between sub-contract work packages coupled with a lack of appropriate supervision.
1 January 2018
CROSS Safety Report
Report ID: 694
Region: CROSS-UK
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