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Painted faying surfaces leads to connections with insufficient load capacity
Painted, rather than the required unpainted connection faying surfaces, were identified by the Resident Engineer of a reporter's firm during the erection of a primary frame for a large project. The painted surfaces resulted in the connections not having sufficient load carrying capacity and necessitated remedial works.
20 November 2023
CROSS Safety Report
Report ID: 896
Region: CROSS-UK
Failure of large aluminium composite panel
This report highlights the importance of correctly designed fixings and anchoring systems for cladding panels to buildings to minimize the risk of failure.
30 April 2021
CROSS Safety Report
Report ID: 962
Region: CROSS-AUS
Documentation for imported large diameter steel pins
A reporter raises concerns over the possibility that foreign steel with poor, confusing or misleading documentation, is being used on safety critical structures in the UK.
1 January 2013
CROSS Safety Report
Report ID: 299
Region: CROSS-UK
Lack of experience on steel column erection
A reporter highlights how works progressed on site without a detailed method statement being provided by the contractor even though it had been requested.
1 April 2013
CROSS Safety Report
Report ID: 324
Region: CROSS-UK
Weld de-specification without design approval
A reporter's firm was engaged as fabricators for a main contractor and asked by them to de-specify full and partial penetration butt welds and replace them with fillet welds without approval from the main design engineer.
14 October 2020
CROSS Safety Report
Report ID: 845
Region: CROSS-UK
Incorrectly installed tension control bolts could have led to serious consequences
A reporter finds incorrectly installed system HRC preload bolt assemblies, better known as tension control bolts, during a site inspection of a new highway bridge over a railway. The incorrectly fitted bolts could have had major structural implications, and led to other safety risks, if the installation error had not been spotted.
24 May 2023
CROSS Safety Report
Report ID: 1196
Region: CROSS-UK
Unconnected steel beam connection
A reporter describes how they came across a completely inadequate steel connection while attending site for another matter.
1 October 2017
CROSS Safety Report
Report ID: 646
Region: CROSS-UK
Serious safety failings of high level lattice girder walkways
A reporter discusses extremely serious safety failings with the construction of two new high level lattice girder walkways in the fly tower of a theatre.
1 January 2018
CROSS Safety Report
Report ID: 697
Region: CROSS-UK
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