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CROSS regions
Painted faying surfaces leads to connections with insufficient load capacity
Painted, rather than the required unpainted connection faying surfaces, were identified by the Resident Engineer of a reporter's firm during the erection of a primary frame for a large project. The painted surfaces resulted in the connections not having sufficient load carrying capacity and necessitated remedial works.
20 November 2023
CROSS Safety Report
Report ID: 896
Region: CROSS-UK
Incorrectly installed tension control bolts could have led to serious consequences
A reporter finds incorrectly installed system HRC preload bolt assemblies, better known as tension control bolts, during a site inspection of a new highway bridge over a railway. The incorrectly fitted bolts could have had major structural implications, and led to other safety risks, if the installation error had not been spotted.
24 May 2023
CROSS Safety Report
Report ID: 1196
Region: CROSS-UK
Failure of large aluminium composite panel
This report highlights the importance of correctly designed fixings and anchoring systems for cladding panels to buildings to minimize the risk of failure.
30 April 2021
CROSS Safety Report
Report ID: 962
Region: CROSS-AUS
Execution not matching design assumptions
This report highlights how the connection of steel columns to twin beams acting as a transfer beam was overlooked and created an eccentric loading condition.
14 October 2020
CROSS Safety Report
Report ID: 968
Region: CROSS-UK
Weld de-specification without design approval
A reporter's firm was engaged as fabricators for a main contractor and asked by them to de-specify full and partial penetration butt welds and replace them with fillet welds without approval from the main design engineer.
14 October 2020
CROSS Safety Report
Report ID: 845
Region: CROSS-UK
High rise balustrade design
Wind loads used in design of balustrades on high-rise buildings (particularly those with glass infill panels) may need to be increased around the edges of the building.
1 August 2020
CROSS Safety Report
Report ID: 938
Region: CROSS-AUS
Dislodged finger plate on highway bridge
A correspondent received a report about a 1.5m long section of a steel finger plate expansion joint on a highway bridge that had been inadequately fixed and became dislodged.
1 February 2020
CROSS Safety Report
Report ID: 879
Region: CROSS-AUS
Incorrect CE-marking of products
A reporter from Germany raises concerns about wrongly declared and/or insufficient Declaration of Performance (DoPs) for products according to the harmonized European standards with CE-marking.
1 January 2020
CROSS Safety Report
Report ID: 835
Region: CROSS-UK
Serious safety failings of high level lattice girder walkways
A reporter discusses extremely serious safety failings with the construction of two new high level lattice girder walkways in the fly tower of a theatre.
1 January 2018
CROSS Safety Report
Report ID: 697
Region: CROSS-UK
Unconnected steel beam connection
A reporter describes how they came across a completely inadequate steel connection while attending site for another matter.
1 October 2017
CROSS Safety Report
Report ID: 646
Region: CROSS-UK
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