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Painted faying surfaces leads to connections with insufficient load capacity
Painted, rather than the required unpainted connection faying surfaces, were identified by the Resident Engineer of a reporter's firm during the erection of a primary frame for a large project. The painted surfaces resulted in the connections not having sufficient load carrying capacity and necessitated remedial works.
20 November 2023
CROSS Safety Report
Report ID: 896
Region: CROSS-UK
Concerns over execution class categorisation of steel pedestrian bridge
A reporter is concerned in respect of the steelwork execution class, and quality management arrangements, applied to the construction of a public access pedestrian bridge.
21 November 2022
CROSS Safety Report
Report ID: 1149
Region: CROSS-UK
Connection fixity considerations for steel frame modelling
This report concerns the modelling of joints when using computer programs. In some cases, engineers are applying rotational releases to joints in models but subsequently designing the connections as rigid. This leaves a fundamental mismatch between analysis and design which may lead to unsafe structural connections argues a reporter.
17 November 2022
CROSS Safety Report
Report ID: 1139
Region: CROSS-UK
Incorrectly installed tension control bolts could have led to serious consequences
A reporter finds incorrectly installed system HRC preload bolt assemblies, better known as tension control bolts, during a site inspection of a new highway bridge over a railway. The incorrectly fitted bolts could have had major structural implications, and led to other safety risks, if the installation error had not been spotted.
24 May 2023
CROSS Safety Report
Report ID: 1196
Region: CROSS-UK
Further example of incorrect finite element modelling
Concerns in respect of the sufficiency of finite element modelling of masonry walls as part of a reinforced concrete framed building.
20 February 2023
CROSS Safety Report
Report ID: 1145
Region: CROSS-UK
Concern about rebending starter bars
This report concerns the bending and rebending of starter bars on site during the construction of a multi storey tower. The reporter considered that such a practice could compromise the structure under extreme load conditions.
24 May 2023
CROSS Safety Report
Report ID: 1164
Region: CROSS-UK
Structures at risk from scour and erosion
Following some recent structural failures, a reporter is concerned that asset owners may not fully realise risks associated with scour and erosion.
1 January 2020
CROSS Safety Report
Report ID: 617
Region: CROSS-UK
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